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Retrofit Services

Bring your machines to the next level

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Additional functionality

Impeller at stacker infeed

Servo driven paddle wheel located above paddle chain infeed to push the upper part of the product to the side. 

Additional functionality

Double layer kit

Servo driven double layer lifting device, including necessary electrical controls, to put one stack of product onto the other. 

Additional functionality

RFID parameter access

Rebuild kit to RFID parameter access. 

Additional functionality

Flexible turning wheel

The new unit is optimized to reduce size change over time and effort

General technical upgrade

3D Explorer

The digital 3D spare parts catalog allows you to maneuver a visual representation of the equipment, identify the part you need quickly and easily then order it from Optima Service. 

General technical upgrade

Changeover assist

Confidently mastering the format change.

General technical upgrade

Highspeed video monitoring

Eliminate machine downtime faster with high-speed video recording.

General technical upgrade

Remote connect

Immediate support from the Optima service team.

Maintenance

Linear pusher with steel insert

To reduce ware out at the pusher arms due to often pusher plate changes the pusher arm is executed with a steel insert.

Process & performance

Pre-compression hold down with gap closer

The upgraded downholder version will close in an 45° angle, downwards together with an inside movement to close the gap after the robot pusher pushed the stack into the pre-compression. 

Process & performance

Modified bag pick up with clamping cylinders

This kit is to prevent that the bag will move from the shuttle swords before the product is completely loaded into the opened bag, as well as the bag will not torn off the pins.

Process & performance

Blower instead of piab

To generate a stronger vacuum at the suction rails a vacuum blower will be installed instead of the injector pumps.

Process & performance

Conversion to double finger lobster

This conversion is especially for diapers with a suction channel. 

Process & performance

Telescopic active discharge

Telescopic active discharge belt, driven by 2 frequency-controlled motors.

Process & performance

3rd Axis robot pusher

As the arm changes the angle during the push, a compensating movement is required to keep the pusher vertical to the product. 

Process & performance

Main compression plates PTFE

New main-compression plates, straight version, made of Teflon plastic (PTFE), including new support plates.

Quality

Quality Gate with camera

Quality gate system measures incoming product attributes including the pitch, product dimensions itself (length and width) and the cross direction position.

Quality

Paddles with metal powder

Stacker paddles or cross conveyor plates can be manufactured with metal powder.

Quality

Bag sealing quality control

Infrared vision system to detect quality defects on the bag sealing, e.g. open bags, product sealed in the package and holes in the sealing.

Usability

Spreader door cartrige standard low count

Max. package height see current machine specification, equipped only with FESTO cylinder, stroke as current.

Usability

Safe turn suction arms

The new design ensures steadily fixed orientation (suction surface on suction head always horizontal) of the suction head. 

Usability

Piano finger wicket chain

Spools on secondary chain for bag stack stabilization are replaced by automatic solution.

Usability

Conversion to 3-piece shuttle

To replace the current U-shape (1-piece) shuttle with two shuttle sides and one bottom plate.

Usability

Cobot system

Automated wicket loading system.

Usability

Motorized width adjustment of funnel

To adjust the width of the stacker funnel for a count change one/two positioning drives can be installed instead of the one/two hand wheels. 

Usability

Motorized width adjustment of pick-up

To adjust the width of the pick up for a count change a positioning drive can be installed instead of the hand wheel.

Usability

Motorized width adjustment of grouping table

To adjust the width of the grouping table for a count change a positioning drive can be installed instead of the hand wheel.

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