Reliable diagnostics form the foundation for successful therapies and pioneering research. The diagnostics market continues to grow and is shaped by increasing demand for faster, more individualized, and highly sensitive solutions. Chronic diseases and a growing awareness of preventive healthcare are driving this transformation. At the same time, requirements for automation, smaller batch sizes, and shorter changeover times are rising.
With many years of experience and tailored technologies, Optima makes your diagnostics production efficient, safe, and future‑ready.
Get in touchOptima Diagnostics provides comprehensive solutions to produce your diagnostic products. We take full technical and organizational responsibility and serve as your central point of contact – from the initial concept to the finished system, and for everything that follows.
Diagnostics are diverse: liquid, solid, powder-based, and lyophilized products that range from reagents and calibrators to buffer solutions. Each product comes with its own requirements for stability, protection, and handling. That is why precisely matched filling and packaging solutions are essential. Optima systems ensure reliable product handling: filling, dosing, closing, coating, as well as packaging and end-of-line processing – for bottles, multi cartridges, microvials, microtiter plates, and more.
The diversity of diagnostic applications requires flexible solutions. Optima offers technologies for different packaging formats and batch sizes.
From suspensions to chemical and biological substances to flammable materials – whether liquid or powder-based – your products define the type of processing required.
Modular, scalable, and consistently adaptable: Optima systems are precisely tailored to your production environment. They integrate seamlessly into existing workflows, adjust to new requirements, and unlock measurable potential for increased efficiency, stable quality, and intelligent automation.
The diversity of diagnostic applications requires flexible solutions. Optima offers technologies for different packaging formats and batch sizes.
From suspensions to chemical and biological substances to flammable materials – whether liquid or powder-based – your products define the type of processing required.
Modular, scalable, and consistently adaptable: Optima systems are precisely tailored to your production environment. They integrate seamlessly into existing workflows, adjust to new requirements, and unlock measurable potential for increased efficiency, stable quality, and intelligent automation.
The ImmuCoat is a powerful, compact system for coating microtiter plates used in diagnostic test kits. It automates coating, serialization, incubation, and drying, and can be expanded modularly up to a fully integrated line. The unit is flexibly adaptable and can be connected to the OPAL software, which generates batch reports and ensures comprehensive traceability.
The ImmuPouch complements the ImmuCoat platform by securely packaging and sealing microtiter plates in three‑side‑seal pouches. This reduces costs and manual handling. The machine operates as a stand‑alone unit or integrated in a line and performs the final step of the production process. It delivers reproducible quality, full traceability, and continuous SCADA/MES documentation.
The ImmuFill is designed for filling reagents and buffer solutions. This rotary indexing machine processes bottles, vials, and tubes with minimal format parts and easy operation. Its compact design makes it ideal for laboratories and small production areas. IPK functions, torque‑controlled capping, pick‑and‑place, and optional inline labeling ensure maximum process quality.
The FlexoFill is a compact, modular filling platform for reagents, liquids, powders, and magnetic beads across various formats. It processes bottles, vials, tubes, and cartridges efficiently and in a space‑saving manner. Stable processes, fast format changes, and short setup times enable flexible production. Comprehensive quality monitoring ensures consistently high product quality.
The Linoline is a high‑performance platform for processing a wide range of diagnostic formats. It fills and closes liquid, pasty, and additional product types in larger volumes, covering a broad processing range thanks to various pump systems. Rapid format changes and harmonized process steps ensure stability, transparency, and seamless documentation.
Optima provides turnkey solutions for the diagnostics industry – from filling to end‑of‑line packaging. Integrated systems combine automation, inline inspections, lyophilization, and SCADA for full process oversight. Together, we develop customized solutions along the entire value chain and take full responsibility as your partner – from concept phase to life cycle management.
Filling and dosing technology depends primarily on the characteristics of your product. We configure the system for optimal performance, focusing on a design with minimal format parts, easy handling, and a compact footprint. Gentle and precise product handling is guaranteed. In-process control (IPC) and product-saving features maximize yield.
To meet the specific requirements of microtiter plate coating, we provide advanced technologies that combine accuracy, efficiency, and flexibility. Featuring a modular and scalable design, these systems are the ideal choice for laboratories and manufacturers seeking reliable entry-level solutions or fully automated, seamlessly integrated production lines.
When required, we can integrate incubators and dryers into your production line or configure them to work together. Our incubators are available with or without climate control, allowing exact adjustment of parameters such as temperature and humidity. We also offer options for both short and long-term incubation.
Secure packaging is essential for diagnostic products. With Optima you can implement robust solutions for both primary and secondary packaging, from microtiter plates in three-sided-seal pouches to cartoning systems. Our systems include flexible options such as adjustable vacuum concepts and the integration of additional components to achieve cost efficiency and greater process reliability.
Integrated monitoring technologies provide process control and required traceability of your diagnostic products. For example, we offer:
For dependable product tracking, serialization is a key element. Our systems seamlessly integrate diverse technologies into your production line, including:
Our versatile technologies enable us to automate every step of your production process.
For you, this means optimized workflows, fewer manual risks, and a significantly accelerated market launch of your diagnostic solutions.
Diagnostics benefit from the combined expertise of the Optima Group, particularly from the pharmaceutical sector. We leverage synergies across the organization, combining innovative automation solutions and qualified documentation with advanced technologies for lyophilization and containment.
To monitor your production, you need one thing above all: reliable data. Our in-house Process Management System captures all essential information. It provides clear, meaningful key figures and reports that give you a transparent and comprehensive view of every step in your processes.
The drive to move forward and the courage to explore new possibilities are Optima core values. This mindset fuels innovations that represent genuine leaps in development and set new standards. We continuously pursue cutting‑edge engineering solutions and welcome unique inquiries.
Optima’s global service network includes service hubs and partners around the world, ensuring the rapid deployment of experts to your site when needed. On-site support assists you in every operational phase, including start-up support, troubleshooting, maintenance, and – if required – production assistance. We can also support your team with targeted, hands-on training directly on your equipment.
Your benefits:
Optima’s global service network includes service hubs and partners around the world, ensuring the rapid deployment of experts to your site when needed. On-site support assists you in every operational phase, including start-up support, troubleshooting, maintenance, and – if required – production assistance. We can also support your team with targeted, hands-on training directly on your equipment.
Your benefits:
Which solutions are the right fit for your production? Our diagnostics portfolio offers everything from compact systems to fully integrated lines. In our brochure, you can also learn more about Optima’s flexible production solutions, freeze-dryers, and wide range of services.
We will send you the diagnostics family brochure. You will receive an e-mail with a download link.
The requirements in diagnostics are unique. We support you with a specialized team – from routine projects to innovative solutions.
Over 30 years of experience in customer‑specific diagnostics projects
More than 150 projects with diagnostics manufacturers worldwide
Customized solutions for different investment scenarios
Global service coverage
Comprehensive market understanding and a highly professional partner
Reliable partnership throughout the entire lifecycle
We listen to our customers and understand their critical requirements: uncompromising quality, maximum safety and flexibility under increasing time and cost pressures, as well as solutions that are modular, scalable, and easy to operate.
We offer a unique combination of experience, application expertise, state-of-the-art technology, and service. This enables us to meet the highest demands and makes us a valuable partner for diagnostics manufacturers worldwide.
Get in touchWe listen to our customers and understand their critical requirements: uncompromising quality, maximum safety and flexibility under increasing time and cost pressures, as well as solutions that are modular, scalable, and easy to operate.
We offer a unique combination of experience, application expertise, state-of-the-art technology, and service. This enables us to meet the highest demands and makes us a valuable partner for diagnostics manufacturers worldwide.
Get in touchReal examples are often the best way to show the advantages of Optima’s well‑designed solutions. Explore our success stories and learn more.