Manufacturing and packaging systems for wound dressings

Processing of different materials with different physical properties

Wound dressings

Manufacturing of complex wound dressings - concerning materials with different physical properties (load capacity, elasticity and reaming performance) - are oftentimes a challenge with their web tension and cutting behavior. For applications such as these, it is especially important to combine experience and new technologies to create a completely new process. It is no accident that Optima Life Science has had great success in market development for years: Optima Life Science carries out tests in its in-house technical center to achieve optimal results. Placement, cutting accuracy and web tension control, to achieve the desired quality and output, are three of the most important criteria.

The following are produced and packaged:
  • Wound dressings (i. e. film, foam, hydrocolloid)
  • Patches
  • Antimicrobial wound dressings
  • Allergy test products
  • Diagnostic test strips
  • Post OP Dressings
Converting
  • Standard machines
  • Customized solutions
  • Completely modular systems
Primary packaging
  • High level of seal integrity
  • Flexibility in packaging materials used
  • Change the bag size in almost no time
  • Can be completely validated
  • Automation as a result of processing system integration
Secondary packaging
Stacker
  • Integration of the stacker into the manufacturing and packaging system
  • Fast and easy format change
  • Continuous production
  • The products can be oriented vertically and horizontally in the stacker 

Cartoner
  • Processing plug closures and glue closures
  • Feeding and packaging instruction leaflets
  • Printing 
  • Easy, fast and reliable format change
  • Integration into the Line Management System

Machine solutions

Customer-specific and developed using the latest technology

Maschine 4SS advanced
A High-speed 4 Side Sealing Pouch Machine: the OPTIMA 4SS advanced
Medical, pharmaceutical or diagnostic products
  • Output: up to 500 Products/min
  • Web speed: up to 60 m/min
  • Web width: 390 mm or 420 mm
Machine Details
Manufacturing and Packaging Line OPTIMA MDC300
Manufacturing and Packaging Line OPTIMA MDC300 Advanced
Advanced wound care
  • Output: up to 600 products/min (single lane, multi lane even higher)
  • Web speed: up to 70 m/min
  • Web width: max. 320 mm (special widths on request)
Machine Details
OPTIMA MDC150
Manufacturing and Packaging Machine OPTIMA MDC150
Dressings
  • Output: up to 200 Products/min
  • Dimensions of product (width): 50 mm to 100 mm
  • Dimensions of product (length): 70 mm to 300 mm
Machine Details
4 Side Seal Packaging Machine rotative OPTIMA 4SS
4 Side Seal Packaging Machine rotative OPTIMA 4SS
Medical and diagnostic devices
  • Output: up to 500 products/min (single lane, multi lane even higher)
  • Web speed: up to 50 m/min
  • Web width: 390 mm or 420 mm
Machine Details
4 Side Seal Platen Packaging Machine OPTIMA CPS
4 Side Seal Platen Packaging Machine OPTIMA CPS
Medical and diagnostic devices
  • Output: up to 600 products/min (single lane, multi lane even higher)
  • Web speed: up to 70 m/min
  • Web width: up to 390 mm
Machine Details