Filling and packaging solutions
for cosmetic products
Filling and packaging solutions for cosmetic products
Why you can count on OPTIMA
Cosmetic experts since 1934
Small batch sizes, frequent product launches, influencers shifting demand rapidly - these are just a few of the current issues facing you as a cosmetics manufacturer. Working together as partners, we will meet these challenges with you. We listen to you and seek out the best possible solution for you. We understand your challenges very well, so we also know the solution - modular, highly flexible filling and packaging solutions to achieve agile production. High-tech solutions made easy by new types of containers and batch sizes. We always have one thing in mind: the fastest possible time to market.
Why is Optima the right partner for you? Because for almost 90 years now we have been partnering with cosmetics companies all over the world, developing systems that can process a wide range of applications ranging from liquids to powders. We use both tried and tested technology as well as future-oriented technologies - from transport systems to robotics. All of our systems can be scaled. Working together with you, we will find the right technology for your particular needs.
This is why we are your experts in cosmetics.
The world of cosmetics
Flexibility and a short time-to-market are essential
Product areas
Your partner for every application
Fragrances
Requirement
Solution
Requirement
- Handling of creative designs and frequent product launches
- High product safety
Solution
- High degree of flexibility in terms of container handling
- Personal and machine safety through explosion protection
Decorative cosmetics
Requirement
Solution
Requirement
- Frequent color and product changes
- High product variance
Solution
- Fast and guided format changes
- Gentle product handling
Body care
Requirement
Solution
Requirement
- Different types of containers
- Wide range of filling volumes
Solution
- High degree of flexibility in closure handling
- Large application range
Hair care
Requirement
Solution
Requirement
- High output
- Large volumes
Solution
- Standardized and efficient production processes
- Large application range
Health & beauty
Requirement
Solution
Requirement
- Use of sustainable packaging materials possible
- Processing of over-the-counter products, natural cosmetics and cosmeceuticals
Solution
- Very good ability to be cleaned
- Processes in pharmaceutical standards
We support our customers with flexible machine solutions,
that can be quickly converted for new products and formats,
thereby reducing time to market.“
that can be quickly converted for new products and formats,
thereby reducing time to market.“
Managing Director,
OPTIMA consumer GmbH
Product areas
Your partner for every application
Fragrances
Requirement
Requirement
- Handling of creative designs and frequent product launches
- High product safety
Solution
- High degree of flexibility in terms of container handling
- Personal and machine safety through explosion protection
Decorative cosmetics
Requirement
Requirement
- Frequent color and product changes
- High product variance
Solution
- Fast and guided format changes
- Gentle product handling
Body care
Requirement
Requirement
- Different types of containers
- Wide range of filling volumes
Solution
- High degree of flexibility in closure handling
- Large application range
Hair care
Requirement
Requirement
- High output
- Large volumes
Solution
- Standardized and efficient production processes
- Large application range
Health & beauty
Requirement
Requirement
- Use of sustainable packaging materials possible
- Processing of over-the-counter products, natural cosmetics and cosmeceuticals
Solution
- Very good ability to be cleaned
- Processes in pharmaceutical standards
“We support our customers with flexible machine solutions,
that can be quickly converted for new
products and formats, thereby reducing time to market.“
that can be quickly converted for new
products and formats, thereby reducing time to market.“
Managing Director,
OPTIMA consumer GmbH
Core machine processes
Keep an eye on your production targets
Cleaning
A lasting positive product image is founded on the highest hygiene standards. What you can expect from us, when it comes to the cleaning process, is a consistently high product quality and the removal of all residues from the feeding process. This is ensured by carefully blowing out and vacuuming the containers (both upright and upside down). Puck loading is also possible.
A lasting positive product image is founded on the highest hygiene standards. What you can expect from us, when it comes to the cleaning process, is a consistently high product quality and the removal of all residues from the feeding process. This is ensured by carefully blowing out and vacuuming the containers (both upright and upside down). Puck loading is also possible.
Filling
When you partner with Optima, you benefit from consistently high filling accuracy across the entire range of formats. This reliably eliminates pack soiling. By carefully choosing the right filling technology, your product will be processed as gently as possible, and any residual product at the end of the production process will be reduced. A wide range of different filling technologies are available with scalable filling modules that can be cleaned quickly and can even be explosion-protected if required. Our filling technologies enable you to reliably fill products with low viscosity like perfume to high viscosity products such as mascara. Different products demand different hygiene standards. These range from manual cleaning and trolley solutions to CIP/SIP/COP systems that meet the highest pharmaceutical standards for cleaning and sterilizing your plant.
When you partner with Optima, you benefit from consistently high filling accuracy across the entire range of formats. This reliably eliminates pack soiling. By carefully choosing the right filling technology, your product will be processed as gently as possible, and any residual product at the end of the production process will be reduced. A wide range of different filling technologies are available with scalable filling modules that can be cleaned quickly and can even be explosion-protected if required. Our filling technologies enable you to reliably fill products with low viscosity like perfume to high viscosity products such as mascara. Different products demand different hygiene standards. These range from manual cleaning and trolley solutions to CIP/SIP/COP systems that meet the highest pharmaceutical standards for cleaning and sterilizing your plant.
Closing
For closing, we offer you high process stability when achieving torque, exact closure positioning, excellent product sealing, and gentle closure operation. Optima provides functional solutions for all common closure types (bouncing, screwing, aligning, inserting, crimping, and sealing). Stoppers, sealing foils, bounce and screw caps, pumps, and airless applications can all be processed using our closing technologies.
For closing, we offer you high process stability when achieving torque, exact closure positioning, excellent product sealing, and gentle closure operation. Optima provides functional solutions for all common closure types (bouncing, screwing, aligning, inserting, crimping, and sealing). Stoppers, sealing foils, bounce and screw caps, pumps, and airless applications can all be processed using our closing technologies.
Cartoning
Cartoning completes our process expertise. Our aim here is to provide our customers with the greatest flexibility possible, along with gentle product handling, because we want your product to stand out at the point of sale. The way you package is up to you. We will assist you with both semi and fully-automated vertical cartoning solutions. We can also help with your brand differentiation by providing additional solutions for inserting inliners, booklets, leaflets, spatulas, and many other sales add-ons.
Cartoning completes our process expertise. Our aim here is to provide our customers with the greatest flexibility possible, along with gentle product handling, because we want your product to stand out at the point of sale. The way you package is up to you. We will assist you with both semi and fully-automated vertical cartoning solutions. We can also help with your brand differentiation by providing additional solutions for inserting inliners, booklets, leaflets, spatulas, and many other sales add-ons.
Core machine processes
Keep an eye on your production targets
Cleaning
A lasting positive product image is founded on the highest hygiene standards. What you can expect from us, when it comes to the cleaning process, is a consistently high product quality and the removal of all residues from the feeding process. This is ensured by carefully blowing out and vacuuming the containers (both upright and upside down). Puck loading is also possible.
A lasting positive product image is founded on the highest hygiene standards. What you can expect from us, when it comes to the cleaning process, is a consistently high product quality and the removal of all residues from the feeding process. This is ensured by carefully blowing out and vacuuming the containers (both upright and upside down). Puck loading is also possible.
Filling
When you partner with Optima, you benefit from consistently high filling accuracy across the entire range of formats. This reliably eliminates pack soiling. By carefully choosing the right filling technology, your product will be processed as gently as possible, and any residual product at the end of the production process will be reduced. A wide range of different filling technologies are available with scalable filling modules that can be cleaned quickly and can even be explosion-protected if required. Our filling technologies enable you to reliably fill products with low viscosity like perfume to high viscosity products such as mascara. Different products demand different hygiene standards. These range from manual cleaning and trolley solutions to CIP/SIP/COP systems that meet the highest pharmaceutical standards for cleaning and sterilizing your plant.
When you partner with Optima, you benefit from consistently high filling accuracy across the entire range of formats. This reliably eliminates pack soiling. By carefully choosing the right filling technology, your product will be processed as gently as possible, and any residual product at the end of the production process will be reduced. A wide range of different filling technologies are available with scalable filling modules that can be cleaned quickly and can even be explosion-protected if required. Our filling technologies enable you to reliably fill products with low viscosity like perfume to high viscosity products such as mascara. Different products demand different hygiene standards. These range from manual cleaning and trolley solutions to CIP/SIP/COP systems that meet the highest pharmaceutical standards for cleaning and sterilizing your plant.
Closing
For closing, we offer you high process stability when achieving torque, exact closure positioning, excellent product sealing, and gentle closure operation. Optima provides functional solutions for all common closure types (bouncing, screwing, aligning, inserting, crimping, and sealing). Stoppers, sealing foils, bounce and screw caps, pumps, and airless applications can all be processed using our closing technologies.
For closing, we offer you high process stability when achieving torque, exact closure positioning, excellent product sealing, and gentle closure operation. Optima provides functional solutions for all common closure types (bouncing, screwing, aligning, inserting, crimping, and sealing). Stoppers, sealing foils, bounce and screw caps, pumps, and airless applications can all be processed using our closing technologies.
Cartoning
Cartoning completes our process expertise. Our aim here is to provide our customers with the greatest flexibility possible, along with gentle product handling, because we want your product to stand out at the point of sale. The way you package is up to you. We will assist you with both semi and fully-automated vertical cartoning solutions. We can also help with your brand differentiation by providing additional solutions for inserting inliners, booklets, leaflets, spatulas, and many other sales add-ons.
Cartoning completes our process expertise. Our aim here is to provide our customers with the greatest flexibility possible, along with gentle product handling, because we want your product to stand out at the point of sale. The way you package is up to you. We will assist you with both semi and fully-automated vertical cartoning solutions. We can also help with your brand differentiation by providing additional solutions for inserting inliners, booklets, leaflets, spatulas, and many other sales add-ons.
Your additional processes
Bespoke, individual, adaptable
Automation
Inspection
Format Change
Coding
Documentation
OPTIMA Total Care
A strong life cycle management program for successful production
The packaging processes of the future will become more efficient, digitally networked, and more complex. We can help you in these areas. At Optima, personal and individual customer care is a top priority. Choose the best support from our comprehensive OPTIMA Total Care portfolio to achieve your objectives quickly and efficiently.
Our consultants and experts will be on hand to support you – at any time, throughout your plant's entire life cycle. We always keep an eye on your needs, aims and success. You can rely on us.
go to Total Care
Consultation
Our experts are on your side – at any time
Do you have a current project or open questions?
We are happy to provide comprehensive support.
Just fill out the form below. We will contact you right away.
We are happy to provide comprehensive support.
Just fill out the form below. We will contact you right away.
Machine solutions
Packaging technologies for flexible production of cosmetics
Filling and Closing Machine InlineCan OPTIMA CFS
Inline prodcution of cans / containers during filling and closing process- Output: up to 150 containers/min
- Container width: 40 mm to 165 mm
- Container height: 40 mm to 250 mm
Filling and Closing Machine OPTIMA Flexofill
Liquid products- Output: up to 70 containers/min
- Dosing range: 1 ml to 500 ml
- Format change time: max. 20 minutes
Filling and Closing Machine OPTIMA Moduline
Liquid, pasty and powdery products- Output: up to 120 containers/min
- Output: up to 200 Tubes/min
- Dosing range: up to 500 ml
Filling and Closing Machine OPTIMA MPS
Liquid, pasty and powdery products- Output: up to 160 containers/min
- Dosing range: 25 g to 10,000 g
- Format change time: max. 30 minutes
Filling Machine OPTIMA FM1
Liquid products- Output: up to 90 Pieces/min
- Dosing range: up to 1,000 ml
- Filling stations: up to 6
Filling Machine OPTIMA IDF/MDM
Liquid and abrasive products- Output: up to 280 containers/min
- Dosing range: 50 ml to 30,000 ml
- Format change time: max. 10 minutes
Filling Machine OPTIMA Linofill
Liquid products- Output: up to 120 Pieces/min
- Dosing range: up to 550 ml
- Format change time: max. 30 minutes
Form-Fill-Seal Machine OPTIMA PD
Pouches- Output: up to 60 cycles/min
- Filling stations: 1 to 14
- Web width: max. 550 mm
Form-Fill-Seal Machine OPTIMA TS
Stick Packs- Output: up to 55 cycles/min
- Dimensions of pouch (length): 35 mm to 155 mm
- Filling stations: 5 to 15