Cosmetics and Personal Care Cosmetics and Personal Care
Highest investment security with maximum modularity

OPTIMA Moduline Smart for cosmetics and personal care products

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New standards for modularity, format flexibility and time-to-market

Quick product changeovers, short time-to-market, and increasing product variety: The cosmetics industry is under high innovation pressure. At the same time, the demand for sustainability and efficiency is growing. Optima addresses these challenges with over 90 years of experience with FMCG products – and a clear focus on flexibility, scalability, and investment security.

With the OPTIMA Moduline Smart, you are choosing an investment-secure solution that combines modular machine concepts with maximum format flexibility – for cost-effective filling and process-secure closing of your cosmetic products.

Your requirements and questions Download overview advantages
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1. Insert containers
2. Filling
4. Closing
3. Feed closures
close
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Insert containers

Flexibility from the very first step: The integrated picker solution OPTIMA RPS allows fully automatic handling of your containers. With this, you are well-equipped – even for changing or unknown formats.

  • Up to 50% less space required due to compact design
  • Maximum flexibility with various container shapes
  • Changeover times in sorting reduced by about 75 %
Filling
Detailed image of the cosmetic jar filling process

Whether perfume, skincare, or health & beauty – the right filling technology ensures safe and gentle processing of your products. Cleanable via trolley or fully automatic via CIP/SIP. Available in ATEX version or with an integrated centrifuge function upon request.

  • Gentle processing of sensitive liquids
  • Manual or automatic cleaning, flexible choice
  • Optional: ATEX design and centrifuge function for greater safety and efficiency
Closing
Detailed picture of the machine closing process

Whether with or without a riser tube – we offer tailored solutions for all common types of closures. Technologies such as Snap-On, screw, orienting, crimping, or sealing ensure a secure and tight closure. Integrated control systems are available upon request for maximum process safety.

  • Flexible processing of all common closure types
  • Precise and process-safe sealing technologies
  • Optional control functions for quality assurance
Feed closures
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No matter if it’s a screw cap or pump, with or without a riser tube – with flexible feeding solutions such as vibration sorting, rotary tables, or semi-automatic feeding, you can position every closure securely. The integrated picker solution OPTIMA RPS ensures fully automatic feeding for maximum automation.

  • High flexibility with changing types of closures
  • Fully automatic feeding via OPTIMA RPS
Your benefits
Investment security due to quick change and extension of modules
Reduced footprint through more than 20-35% savings to linear competition
Short delivery time, from project start to ramp-up in four to six months
Linear machine design with integration of up to three closure components
Mockup key fact sheet OPTIMA Moduline Smart

OPTIMA Moduline Smart

Key facts
All advantages at a glance

OPTIMA Moduline Smart for greater flexibility

In this interview with Dominique Lecomte, General Manager of the Cosmetics and Hygiene Division at Laboratoires Gilbert, you can see first-hand how the Moduline Smart performs in action - with exciting insights into the introduction of the system, its benefits in daily use, and the collaboration with Optima.

What question do you have?
We are here for you.

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Urs Eggen, Chief Operating Officer at Louis Widmer

We can produce a wide variety of product categories in a very small space. This is ultimately due to the modular, flexible design.

Urs Eggen, Chief Operating Officer at Louis Widmer
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Alfred Weihbrecht
Do you have questions about our systems and turnkey solutions or would you like to discuss your special requirements with us?
Alfred Weihbrecht
Director Sales Cosmetics & Chemicals
Alfred Weihbrecht
Alfred Weihbrecht
Director Sales Cosmetics & Chemicals
+49 791 94606-3131 Write e-mail
Alfred Weihbrecht
Do you have any questions, or would you like to discuss your specific requirements with Optima's experts?
Alfred Weihbrecht
Director Sales Cosmetics & Chemicals
© 2025 OPTIMA. All rights reserved.
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