Filling and Closing Machine OPTIMA Flexofill

Liquid products

Output: up to 70 containers/min
Dosing range: 1 ml to 500 ml
Format change time: max. 20 minutes
Basic measurements approx. (LxWxH): 4,000 mm x 1,100 mm x 1,900 mm
Working stations: up to 2 -laned
Working stations: up to 4 Closing stations
Container diameter: up to 100 mm
Container height: up to 250 mm


  • Filling systems coordinated to the product
  • Freely programmable filling nozzle movement and filling speed for below/over or bottom-up filling
  • Multi-component filling with different volumes
  • Optimized filling process by spinning the container
  • Agitator systems for preventing product separation
  • Synchronization interface for the bottling plant
  • Adding booklets, leaflets, spoon/spatula or give-aways


  • 200 parameter sets can be stored in the recipe memory
  • Dosing amount adjustment: freely programmable, adjustable intake and dosing time, adjustable return suction
  • Different dosing technologies are available


  • Container or cap feed as bulk goods via fully automatic sorting and storage bin
  • Container transport using pucks for flexible production and fast conversion
  • Centering the container for the optimal positioning of the containers below the work stations
  • Cycled container transport
  • Optimized container transport for preventing splashing in little headroom
  • Very gentle processing of the containers
  • Processing different container shapes


  • User-friendly, fast and primarily tool-free format change


  • Can be designed as a monobloc combination with filling and sealing modules
  • Simple assembly (plug and play) - low installation costs
  • Explosion protection model
  • Good visibility and accessibility
  • Integrated separation for reject product and/or production patterns
  • Compact design with low space requirement
  • Compact design with integrated control cabinet
  • Min./max. Sensors for jam detection upstream and downstream of the machine
  • Products in contact with metal parts made of stainless steel and/or food-grade plastic
  • Secure and sturdy mechanical system
  • Few moving parts resulting in minimized sealing and maintenance costs


  • Drive via wear-free servomotors
  • Torque controlled shut-off via sliding clutch, magnetic coupling or servo
  • Screw spindle with adjustable speed


  • Simple integration into existing packaging technologies
  • Process-reliable sealing using thermal sealing, induction or ultrasound
  • Processing all standard types of caps
  • Processing packaging material from the stack


  • Hygienic design for reliable production and easy cleaning
  • Parts in contact with the product that are removable and are able to be cleaned with water for thorough cleaning
  • Cleaning the product-carrying components (CIP/SIP)


  • Simple, clearly arranged operation and graphic display of the machine status on the HMI
  • Optimal access due to swiveling arrangement of the HMI


  • No carry-over due to the transport system if the container is leaking or cleaning the system with liquids
  • Product infeed via pressure container, pump, gravity or a customer-side conveyor system
  • Return conveyor for empty pucks
  • Conveyor chains in stainless steel or anti-static plastic

Quality Management

  • Diverse monitoring functions using sensors or camera systems for quality assurance
  • Quality assurance via suitable monitoring functions
up to 70 containers/min
1 ml to 500 ml
Dosing range
max. 20 minutes
Format change time


OPTIMA consumer GmbH
+49 791 94606-0
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