Filling and Closing Machine OPTIMA Flexofill
Liquid products
| Output: | up to 70 containers/min |
| Dosing range: | 1 ml to 500 ml |
| Format change time: | max. 20 minutes |
| Basic measurements approx. (LxWxH): | 4,000 mm x 1,100 mm x 1,900 mm |
| Working stations: | up to 2 -laned |
| Working stations: | up to 4 Closing stations |
| Container diameter: | up to 100 mm |
| Container height: | up to 250 mm |
Filling
- Filling systems coordinated to the product
- Freely programmable filling nozzle movement and filling speed for below/over or bottom-up filling
- Multi-component filling with different volumes
- Optimized filling process by spinning the container
- Agitator systems for preventing product separation
- Synchronization interface for the bottling plant
- Adding booklets, leaflets, spoon/spatula or give-aways
Dosing/Weighing
- 200 parameter sets can be stored in the recipe memory
- Dosing amount adjustment: freely programmable, adjustable intake and dosing time, adjustable return suction
- Different dosing technologies are available
Containers
- Container or cap feed as bulk goods via fully automatic sorting and storage bin
- Container transport using pucks for flexible production and fast conversion
- Centering the container for the optimal positioning of the containers below the work stations
- Cycled container transport
- Optimized container transport for preventing splashing in little headroom
- Very gentle processing of the containers
- Processing different container shapes
Shapes
- User-friendly, fast and primarily tool-free format change
Design
- Can be designed as a monobloc combination with filling and sealing modules
- Simple assembly (plug and play) - low installation costs
- Explosion protection model
- Good visibility and accessibility
- Integrated separation for reject product and/or production patterns
- Compact design with low space requirement
- Compact design with integrated control cabinet
- Min./max. Sensors for jam detection upstream and downstream of the machine
- Products in contact with metal parts made of stainless steel and/or food-grade plastic
- Secure and sturdy mechanical system
- Few moving parts resulting in minimized sealing and maintenance costs
Drive
- Drive via wear-free servomotors
- Torque controlled shut-off via sliding clutch, magnetic coupling or servo
- Screw spindle with adjustable speed
Manufacture/Closing
- Simple integration into existing packaging technologies
- Process-reliable sealing using thermal sealing, induction or ultrasound
- Processing all standard types of caps
- Processing packaging material from the stack
Cleaning
- Hygienic design for reliable production and easy cleaning
- Parts in contact with the product that are removable and are able to be cleaned with water for thorough cleaning
- Cleaning the product-carrying components (CIP/SIP)
Handling
- Simple, clearly arranged operation and graphic display of the machine status on the HMI
- Optimal access due to swiveling arrangement of the HMI
Transport
- No carry-over due to the transport system if the container is leaking or cleaning the system with liquids
- Product infeed via pressure container, pump, gravity or a customer-side conveyor system
- Return conveyor for empty pucks
- Conveyor chains in stainless steel or anti-static plastic
Quality Management
- Diverse monitoring functions using sensors or camera systems for quality assurance
- Quality assurance via suitable monitoring functions
up to 70 containers/min
Output
1 ml to 500 ml
Dosing range
max. 20 minutes
Format change time