Filling and Closing Machine OPTIMA Moduline

Liquid, pasty and powdery products

Flexibility in Production

Filling Disinfectants instead of Cosmetics 

The demand of disinfectants is higher than ever before, due to the Covid-19 pandemic. That is why a high degree of flexibility in production is currently of vital importance. Companies from the cosmetic industry are therefore retrofitting their production at short notice and are now filling disinfectants instead of cosmetic liquids with the OPTIMA Moduline.

Let us work together to eliminate production bottlenecks!
Please get in contact with us now!

Output: up to 120 containers/min
Output: up to 200 Tubes/min
Dosing range: up to 500 ml
Format change time: max. 45 minutes
Working stations: 10
Container diameter: 30 mm to 100 mm
Container height: 30 mm to 200 mm
Closure diameter: up to 95 mm
Closure height: up to 50 mm


  • Filling systems coordinated to the product
  • Freely programmable filling nozzle movement and filling speed for below/over or bottom-up filling
  • Filling station on the module trolley for a quick change and separate cleaning
  • Hot filling
  • Multi-component filling with different volumes
  • Optimized filling process by spinning the container
  • Agitator systems for preventing product separation


  • 200 parameter sets can be stored in the recipe memory
  • Dosing amount adjustment: freely programmable, adjustable intake and dosing time, adjustable return suction
  • Different dosing technologies are available
  • Volumetric dosing with auger filler


  • Container or cap feed as bulk goods via fully automatic sorting and storage bin
  • Container transport using pucks for flexible production and fast conversion
  • Centering the container for the optimal positioning of the containers below the work stations
  • Cycled container transport
  • Optimized container transport for preventing splashing in little headroom
  • Very gentle processing of the containers
  • Processing different container shapes


  • User-friendly, fast and primarily tool-free format change
  • Reducing the format changeover time via the revolver sealing module


  • Can be designed as a monobloc combination with filling and sealing modules
  • Simple assembly (plug and play) - low installation costs
  • Explosion protection model
  • Good visibility and accessibility
  • Integrated separation for reject product and/or production patterns
  • Flushing the rear area of the piston
  • Compact design with low space requirement
  • Running direction of the machine from right to left
  • Multi-location working stations for high output
  • Min./max. Sensors for jam detection upstream and downstream of the machine
  • Modular machine design for maximum flexibility for future adaptations of products, packaging or functions
  • Products in contact with metal parts made of stainless steel and/or food-grade plastic


  • Hygienic design for reliable production and easy cleaning
  • Cleaning the system with liquids, no carry-over into the machine base due to the sealed, sloped machine plate
  • Parts in contact with the product that are removable and are able to be cleaned with water for thorough cleaning
  • Cleaning the product-carrying components (CIP/SIP)


  • Simple, clearly arranged operation and graphic display of the machine status on the HMI
  • Optimal access due to swiveling arrangement of the HMI


  • No carry-over due to the transport system if the container is leaking or cleaning the system with liquids
  • Product infeed via pressure container, pump, gravity or a customer-side conveyor system
  • Return conveyor for empty pucks
  • Conveyor chains in stainless steel or anti-static plastic

Quality Management

  • Diverse monitoring functions using sensors or camera systems for quality assurance
  • Quality assurance via suitable monitoring functions
up to 120 containers/min
up to 200 Tubes/min
up to 500 ml
Dosing range


OPTIMA consumer GmbH
+49 791 94606-0
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