Medical Products Medical Products
Make way for your wound dressings

Manufacture and pack wound care products safely

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Reliably manufacturing and packaging complex wound dressings on the fly – we have been an experienced partner in this field for many years. Our system technology guarantees you high performance, while our expertise in handling medical wound care products ensures the best possible quality.

A custom-fit system will not only make your web tensioning a relaxing affair

Whether post-op or advanced wound care: your medical products help healing. As a plant manufacturer, we help you to produce and package them in the best possible way. Our many years of experience in the medical technology and pharmaceutical sectors are helpful in this regard. Optima systems are designed for the web processing of materials with different properties. They are masters of placement, cutting accuracy, and web tension control – ideal prerequisites for excellent performance and product quality. Depending on the application, we combine experience and new technologies for custom-fit processes and complete turnkey plants. Perhaps for your wound dressings soon, too?

Product group from the field of wound care
Why OPTIMA is the right partner for you

High performance all down the line

Systems for maximum product quality and production efficiency in web processing, ranging from entry-level to high-performance applications
Optimal interaction between all technologies in order to handle a wide variety of materials across all process stations
Holistic solutions including end-of-line/turnkey
Comprehensive service including qualification and validation
Production and packaging with OPTIMA

Wound dressings: materials and products

Materials such as: 
  • Stretchable films
  • Foams
  • Hydrocolloid
  • Alginate
  • Nonwoven
  • Coating media
Products such as:  
  • Wound dressings
  • Plasters
  • Antimicrobial dressings
  • Postoperative wound dressings
  • Wound dressings
  • Wound care management products
  • Ointment compresses
All the processsteps for the production and packaging of wound dressings

The individual process modules can be customized to suit your product structure. This way, you get exactly what you need.

Wheel stacker cartoner manufacture
Unwind
Cutting and placement
Delaminate
Laminate
Contour cutting
Product inspection
Sealing
Seal seam control
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Wheel stacker cartoner manufacture
Unwind
OPTIMA LEUKOMED3

Attach web or stop the machine? You don't need to: Optima's autosplicer ensures a continuous supply of all common materials for wound dressings. This keeps the system and thus your production running non-stop.

Cutting and placement
A machine cuts and places materials precisely

Foams, nonwovens, or superabsorbent polymer (SAP): this station cuts and positions all materials with precision. It also compensates for variations in thickness in the process.

Delaminate
A machine delaminates the wound contact layer

In this step, the system delaminates the wound contact layers, which will later come into direct contact with the wound. The process module is oriented to the properties of your materials and, for example, uses temperature support in the delamination of two components.

Laminate
A machine laminates wound care products

The laminating station adapts to any task and laminates multiple webs all at once. Hot lamination is also available.

Contour cutting
A machine cuts foam material into shape

The all-purpose rotary cutting station cuts films, foams, nonwovens, or superabsorbent polymer (SAP). Thanks to zero cutting, it makes the best possible use of the material – minimizing your waste and maximizing your yield. Since the cutting tools are exchanged with the aid of drawers, format changes are carried out in no time.

Product inspection
Inspection system checks wound dressings

Are the cleanliness, size, and alignment of each dressing OK? Integrated inspection systems take over product control. Cameras are also used to perform control tasks.

Sealing
A seal pouch machine packs products into pouches

For sealing and pouch packaging, we offer a variety of high-speed solutions, including 3- and 4-side sealing pouch machines. Whether you use them individually or integrate them into your production line: with the robust, maintenance-free sealing machines, you can pack a wide range of products in different bag shapes and materials.

Seal seam control
A machine checks if the product is correctly placed in the bag

With the automated product-in-seam control, you keep track of everything. This is because the system checks whether your product is correctly positioned in the bag – and is not too close to or even in the sealing seam.

Wheel Stacker Cartoner Packing
Stacking products
Cartoning the products
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Wheel Stacker Cartoner Packing
Stacking products
A machine stacks products on edge

Whether horizontal or upright, the matching stacking unit from Optima will complete your production line. The high-capacity stackers handle up to 1,200 products at the infeed and from 3 to 100 stacks at the outfeed.

Cartoning the products
A machine aligns cartons for medical products in wound care

All system line sections work hand in hand to ensure your products look good in their final packaging. Fully integrated, the cartoners become part of your packaging line. The cartoners pack all formats, from small plasters to large wound dressings. In addition, they offer optional extras such as a printer, brochure inserter, check weigher, or labeler.

Wolfgang Pyrags
Do you have a current project or open questions?
Wolfgang Pyrags
Key Account Manager
+49 791 506-1192 customer.info@optima-packaging.comWrite e-mail
Wolfgang Pyrags
Wolfgang Pyrags
Key Account Manager

For the production, packaging, and cartoning of your wound dressings, we design suitable manufacturing and packaging machines as well as complex turnkey systems for web converting.

OPTIMA MDCOPTIMA MDC
OPTIMA MDC turnkey solution The powerful all-in-one system

As a complete solution, OPTIMA MDC takes care of the manufacturing and packaging of your wound dressings. At the same time, it is also compact, intuitive to use, and easily accessible. Important for you: the MDC is cost-effective and easy to maintain despite its many functional modules.

Important MDC features at a glance

Output of up to 600 products per minute (single-web)
Web width up to 320 millimeters for product manufacturing (special widths possible)
Web speed up to 60 meters per minute
Wolfgang Pyrags
Wolfgang Pyrags, Key Account Manager, OPTIMA life science GmbH

Besides the high output rate, the system is characterized above all by its high efficiency.

Wolfgang Pyrags, Key Account Manager, OPTIMA life science GmbH
Plate sealing machine OPTIMA CPSPlate sealing machine OPTIMA CPS
OPTIMA CPS plate sealing machine

The nimble packaging line

Do you already have a manufacturing machine and need to bag your medical, diagnostic, or pharmaceutical products extra quickly? Then the CPS rotating 4-side plate sealing machine is just what you need.

Important CPS features at a glance

Output of up to 600 products per minute (single-web)
Web width up to 390 millimeters
Web speed up to 60 meters per minute

 

OPTIMA CPS

Quick and secure sealing

Fast and multi-lane sealing possible for higher output of products
Different feeders for different products
Change sealing tool in < 5 minutes
Monitoring the sealing pressure
Even temperature distribution on the tool
No waste at start and stop
OPTIMA 4SS EnhancedOPTIMA 4SS Enhanced
OPTIMA 4SS 4-side sealing pouch machine (side seal)

The rotary high speed system

Highly flexible and free of format parts, this machine packs your medical products into pouches. With its back-plate design, it can be fully integrated into a converting line. The changeover from one format to the other is almost fully automatic.

Key features of the 4SS at a glance

Output of up to 500 products per minute
Web width up to 420 millimeters
Web speed up to 60 meters per minute
OPTIMA 4SS
Good to know
No format parts required
Capable of straight, chevron, and wave sealing
Controls and logs sealing parameters
Easy to clean
The packaging line can be run off in-line or at 90° to the machine
Wolfgang Pyrags
Do you have any questions about our manufacturing and packaging solutions for wound care products or would you like to discuss your specific requirements with us?
Wolfgang Pyrags
Key Account Manager
Wolfgang Pyrags
Wolfgang Pyrags
Key Account Manager
+49 791 506-1192 Write e-mail
Wolfgang Pyrags
Do you have a current project or open questions?
Wolfgang Pyrags
Key Account Manager
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