Filling Machine OPTIMA FT
Powdery, granulated and grainy products
| Output: | up to 320 containers/min |
| Dosing range: | 40 g to 1,500 g |
| Format change time: | max. 30 minutes |
| Working stations: | up to 32 |
| Container diameter: | 40 mm to 156 mm |
| Container height: | 60 mm to 250 mm |
| Basic measurements approx. (LxWxH): | 9,000 mm x 3,000 mm x 2,500 mm |
Filling
- Filling process in protective gas for reduced oxygen contents in the packaging
- Suction nozzles or suction bell for reduced dust emergence during filling
- Filling systems coordinated to the product
- Synchronization interface for the bottling plant
- Vibrating the containers under the filling positions for product compaction and optimal utilization of the container's volume
- Adding booklets, leaflets, spoon/spatula or give-aways
Dosing/Weighing
- 100% gross weighing
- 200 parameter sets can be stored in the recipe memory
- Alternative volumetric or gravimetric positioning
- Gross weight check
- Identifying and adjusting for fluctuations in the bulk weight
- High-precision portioning for constant filling weight/volume
- Precise topping-up for small amounts for reducing the amount of product loss
- Different dosing technologies are available
Containers
- Container or cap feed as bulk goods via fully automatic sorting and optional storage bin
- Raising the container when filling to prevent dust accumulation
- Container classification using a portioning device
- Container classification using a rotary feeder
- Container classification via the infeed screw
- Container transport using pucks for flexible production and fast conversion
- Centering the container for the optimal positioning of the containers below the work stations
- Continuous container transport
- Very gentle processing of the containers
- Processing different container shapes
Shapes
- User-friendly, fast and primarily tool-free format change
- Fully or semi-automated format change
Design
- Can be designed as a monobloc combination with filling and sealing modules
- Simple assembly (plug and play) - low installation costs
- Good visibility and accessibility
- Compact design with low space requirement
- Compact design with integrated control cabinet
- Min./max. Sensors for jam detection upstream and downstream of the machine
- Modular machine design for maximum flexibility for future adaptations of products, packaging or functions
- Products in contact with metal parts made of stainless steel and/or food-grade plastic
- Secure and sturdy mechanical system
- Few moving parts resulting in minimized sealing and maintenance costs
Drive
- Drive via wear-free servomotors
- Torque controlled shut-off via sliding clutch, magnetic coupling or servo
Cleaning
- Hygienic design for reliable production and easy cleaning
- Parts in contact with the product that are removable and are able to be cleaned with water for thorough cleaning
Handling
- Simple, clearly arranged operation and graphic display of the machine status on the HMI
- Optimal access due to swiveling arrangement of the HMI
Transport
- Conveyor chains in stainless steel or anti-static plastic
Quality Management
- Diverse monitoring functions using sensors or camera systems for quality assurance
- Product savings through continuously monitoring the average and self-optimization
- Quality assurance via suitable monitoring functions
- Low-maintenance operation via mechanical cam control
up to 320 containers/min
Output
40 g to 1,500 g
Dosing range
max. 30 minutes
Format change time
