Manufacturing and packaging systems for wound dressings

Processing of different materials with different physical properties

Manufacturing of complex wound dressings - concerning materials with different physical properties (load capacity, elasticity and reaming performance) - are oftentimes a challenge with their web tension and cutting behavior. For applications such as these, it is especially important to combine experience and new technologies to create a completely new process. It is no accident that Optima Life Science has had great success in market development for years: Optima Life Science carries out tests in its in-house technical center to achieve optimal results. Placement, cutting accuracy and web tension control, to achieve the desired quality and output, are three of the most important criteria.
The following are produced and packaged:
  • Wound dressings (i. e. film, foam, hydrocolloid)
  • Patches
  • Antimicrobial wound dressings
  • Allergy test products
  • Diagnostic test strips
  • Post OP Dressings
Converting
  • Standard machines
  • Customized solutions
  • Completely modular systems
Primary packaging
  • High level of seal integrity
  • Flexibility in packaging materials used
  • Change the bag size in almost no time
  • Can be completely validated
  • Automation as a result of processing system integration
Secondary packaging
Stacker
  • Integration of the stacker into the manufacturing and packaging system
  • Fast and easy format change
  • Continuous production
  • The products can be oriented vertically and horizontally in the stacker 

Cartoner
  • Processing plug closures and glue closures
  • Feeding and packaging instruction leaflets
  • Printing 
  • Easy, fast and reliable format change
  • Integration into the Line Management System OPAL

Machine solutions

Customer-specific and developed using the latest technology

MDC300_Herstell- und Verpackungslinien incl. Stapelung und Sekundärverpackung
Manufacturing and Packaging Line OPTIMA MDC300
Advanced wound care
  • Output: up to 600 products/min (single lane, multi lane even higher)
  • Web speed: up to 70 m/min
  • Web width: max. 320 mm (special widths on request)
Machine Details
4SS_4-Rand Siegelbeutelverpackung rotativ
4 Side Seal Packaging Machine rotative OPTIMA 4SS
Medical and diagnostic devices
  • Output: up to 600 products/min (single lane, multi lane even higher)
  • Web speed: up to 70 m/min
  • Web width: between 390 mm and 450 mm
Machine Details
CPS_4-Rand Siegelbeutelverpackung Plattensiegelung
4 Side Seal Platen Packaging Machine OPTIMA CPS
Medical and diagnostic devices
  • Output: up to 600 products/min (single lane, multi lane even higher)
  • Web speed: up to 70 m/min
  • Web width: between 390 mm and 450 mm
Machine Details
PLM12_Sondermaschinen für spezielle Aufgaben
Special machines
To customer specifications Machine Details