Filling Machine OPTIMA FS

Powdery, granulated and grainy products

The filling machine OPTIMA FS with integrated auger dosing system, portions and fills a multitude of powder or grain products such as milk powder, spices, instant cocoa and chemical products.
Output: up to 300 containers/min
Dosing range: 40 g to 2,000 g
Format change time: max. 30 minutes
Container diameter: 40 mm to 156 mm
Container height: 60 mm to 250 mm
Working stations: up to 32
Basic measurements approx. (LxWxH): 9,000 mm x 3,000 mm x 3,500 mm

Filling

  • Filling process in protective gas for reduced oxygen contents in the packaging
  • Suction nozzles or suction bell for reduced dust emergence during filling
  • Filling systems coordinated to the product
  • Multi-component filling with different volumes
  • Agitator systems for preventing product separation
  • Synchronization interface for the bottling plant
  • Vibrating the containers under the filling positions for product compaction and optimal utilization of the container's volume
  • Adding booklets, leaflets, spoon/spatula or give-aways

Dosing/Weighing

  • 100% tare/gross weighing
  • 200 parameter sets can be stored in the recipe memory
  • Alternative volumetric or gravimetric positioning
  • Gross weight check
  • Identifying and adjusting for fluctuations in the bulk weight
  • High-precision portioning for constant filling weight/volume
  • Precise topping-up for small amounts for reducing the amount of product loss
  • Different dosing technologies are available
  • Volumetric dosing with auger filler

Containers

  • Container or cap feed as bulk goods via fully automatic sorting and storage bin
  • Raising the container when filling to prevent dust accumulation
  • Container classification using a portioning device
  • Container classification using a rotary feeder
  • Container classification via the infeed screw
  • Container transport using pucks for flexible production and fast conversion
  • Centering the container for the optimal positioning of the containers below the work stations
  • Continuous container transport

Shapes

  • User-friendly, fast and primarily tool-free format change
  • Fully or semi-automated format change

Design

  • Can be designed as a monobloc combination with filling and sealing modules
  • Simple assembly (plug and play) - low installation costs
  • Good visibility and accessibility
  • Compact design with low space requirement
  • Compact design with integrated control cabinet
  • Min./max. Sensors for jam detection upstream and downstream of the machine
  • Modular machine design for maximum flexibility for future adaptations of products, packaging or functions
  • Products in contact with metal parts made of stainless steel and/or food-grade plastic
  • Secure and sturdy mechanical system
  • Few moving parts resulting in minimized sealing and maintenance costs

Drive

  • Drive via wear-free servomotors
  • Torque controlled shut-off via sliding clutch, magnetic coupling or servo

Cleaning

  • Hygienic design for reliable production and easy cleaning
  • Parts in contact with the product that are removable and are able to be cleaned with water for thorough cleaning

Handling

  • Simple, clearly arranged operation and graphic display of the machine status on the HMI
  • Optimal access due to swiveling arrangement of the HMI

Transport

  • Conveyor chains in stainless steel or anti-static plastic

Quality Management

  • Diverse monitoring functions using sensors or camera systems for quality assurance
  • Product savings through continuously monitoring the average and self-optimization
  • Quality assurance via suitable monitoring functions
  • Low-maintenance operation via mechanical cam control
up to 300 containers/min
Output
40 g to 2,000 g
Dosing range
max. 30 minutes
Format change time

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Contact

OPTIMA consumer GmbH
+49 791 94606-0
Send inquiry