Filling and Closing Machine OPTIMA MPS

Liquid, pasty and powdery products

The OPTIMA MPS is a modular machine specially designed for filling liquid and powdery food and chemicals. In addition, the machine handles the assembling and closing as well as the inspection of filters. For example respiratory filters for ventilators and absorber cartridges. The two-lane solution for stable, self supporting containers can flexibly fill liquid into formats ranging from cylindrical bottles to canisters.

The mass flow filling system is installed on a mobile filling trolley, which allows quick product changeovers while reliably preventing cross-contamination. Additional functions such as handling processes, sealing, flushing, inspection and more can be integrated. The highly accessible system with explosion protection can also be equipped with a CIP unit.
Output: up to 160 containers/min
Dosing range: 25 g to 10,000 g
Format change time: max. 30 minutes
Container diameter: 60 mm to 156 mm
Container height: 60 mm to 250 mm
Closure diameter: up to 100 mm
Closure height: up to 25 mm


  • Filling process in protective gas for reduced oxygen contents in the packaging
  • Suction nozzles or suction bell for reduced dust emergence during filling
  • Filling systems coordinated to the product
  • Freely programmable filling nozzle movement and filling speed for below/over or bottom-up filling
  • Filling station on the module trolley for a quick change and separate cleaning
  • Hot filling
  • Multi-component filling with different volumes
  • Optimized filling process by spinning the container
  • Agitator systems for preventing product separation
  • Synchronization interface for the bottling plant
  • Vibrating the containers under the filling positions for product compaction and optimal utilization of the container's volume
  • Adding booklets, leaflets, spoon/spatula or give-aways


  • 100% tare/gross weighing
  • 200 parameter sets can be stored in the recipe memory
  • Alternative volumetric or gravimetric positioning
  • Gross weight check
  • Identifying and adjusting for fluctuations in the bulk weight
  • High-precision portioning for constant filling weight/volume
  • Precise topping-up for small amounts for reducing the amount of product loss
  • Dosing amount adjustment: freely programmable, adjustable intake and dosing time, adjustable return suction
  • Different dosing technologies are available
  • Volumetric dosing with auger filler


  • Container or cap feed as bulk goods via fully automatic sorting and storage bin
  • Raising the container when filling to prevent dust accumulation
  • Container classification using a portioning device
  • Container classification via the infeed screw
  • Container transport using pucks for flexible production and fast conversion
  • Centering the container for the optimal positioning of the containers below the work stations
  • Cycled container transport
  • Maximizing performance due to double-track container transport with the same number of filling positions
  • Optimized container transport for preventing splashing in little headroom
  • Very gentle processing of the containers
  • Processing different container shapes


  • User-friendly, fast and primarily tool-free format change
  • Fully or semi-automated format change


  • Can be designed as a monobloc combination with filling and sealing modules
  • Simple assembly (plug and play) - low installation costs
  • Explosion protection model
  • Good visibility and accessibility
  • Integrated separation for reject product and/or production patterns
  • Flushing the rear area of the piston
  • Compact design with low space requirement
  • Multi-location working stations for high output
  • Min./max. Sensors for jam detection upstream and downstream of the machine
  • Modular machine design for maximum flexibility for future adaptations of products, packaging or functions
  • Products in contact with metal parts made of stainless steel and/or food-grade plastic
  • Secure and sturdy mechanical system
  • Few moving parts resulting in minimized sealing and maintenance costs


  • Drive via wear-free servomotors
  • Torque controlled shut-off via sliding clutch, magnetic coupling or servo
  • Precise compliance with the torque specification using the slipping clutch or permanent magnet coupling
  • Screw spindle with adjustable speed


  • Positioning the caps manually for semi-automatic processes
  • Simple integration into existing packaging technologies
  • Process-reliable sealing using thermal sealing, induction or ultrasound
  • Processing all standard types of caps
  • Processing packaging material from the stack
  • Processing packaging material from the role
  • Fully automatic processing of folding boxes and inliners via the magazine
  • Cut-out erector for erecting and gluing cut-outs that can be folded


  • Hygienic design for reliable production and easy cleaning
  • Cleaning the system with liquids, no carry-over into the machine base due to the sealed, sloped machine plate
  • Parts in contact with the product that are removable and are able to be cleaned with water for thorough cleaning
  • Cleaning the product-carrying components (CIP/SIP)


  • Simple, clearly arranged operation and graphic display of the machine status on the HMI
  • HMI that can be moved linearly for optimal machine access and flexible operation


  • No carry-over due to the transport system if the container is leaking or cleaning the system with liquids

Quality Management

  • Diverse monitoring functions using sensors or camera systems for quality assurance
  • Product savings through continuously monitoring the average and self-optimization
  • Quality assurance via suitable monitoring functions
  • Low-maintenance operation via mechanical cam control
up to 160 containers/min
25 g to 10,000 g
Dosing range
max. 30 minutes
Format change time


OPTIMA consumer GmbH
+49 791 94606-0
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