Filling and Closing Machine OPTIMA MPS

Liquid, pasty and powdery products

The OPTIMA MPS is a modular machine specially designed for the packaging of food and chemicals. Liquids dossing or filling systems for powders can be integrated. The two-lane solution for stable, self supporting containers can flexibly fill liquid into formats ranging from cylindrical bottles to canisters.

The mass flow filling system is installed on a mobile filling trolley, which allows quick product changeovers while reliably preventing cross-contamination. Additional functions such as handling processes, sealing, flushing, inspection and more can be integrated. The highly accessible system with explosion protection can also be equipped with a CIP unit.
Output: up to 160 containers/min
Dosing range: 25 g to 10,000 g
Format change time: max. 30 minutes
Container diameter: 60 mm to 156 mm
Container height: 60 mm to 250 mm
Closure diameter: up to 100 mm
Closure height: up to 25 mm

Filling

  • Filling process in protective gas for reduced oxygen contents in the packaging
  • Suction nozzles or suction bell for reduced dust emergence during filling
  • Filling systems coordinated to the product
  • Freely programmable filling nozzle movement and filling speed for below/over or bottom-up filling
  • Filling station on the module trolley for a quick change and separate cleaning
  • Hot filling
  • Multi-component filling with different volumes
  • Optimized filling process by spinning the container
  • Agitator systems for preventing product separation
  • Synchronization interface for the bottling plant
  • Vibrating the containers under the filling positions for product compaction and optimal utilization of the container's volume
  • Adding booklets, leaflets, spoon/spatula or give-aways

Dosing/Weighing

  • 100% tare/gross weighing
  • 200 parameter sets can be stored in the recipe memory
  • Alternative volumetric or gravimetric positioning
  • Gross weight check
  • Identifying and adjusting for fluctuations in the bulk weight
  • High-precision portioning for constant filling weight/volume
  • Precise topping-up for small amounts for reducing the amount of product loss
  • Dosing amount adjustment: freely programmable, adjustable intake and dosing time, adjustable return suction
  • Different dosing technologies are available
  • Volumetric dosing with auger filler

Containers

  • Container or cap feed as bulk goods via fully automatic sorting and storage bin
  • Raising the container when filling to prevent dust accumulation
  • Container classification using a portioning device
  • Container classification via the infeed screw
  • Container transport using pucks for flexible production and fast conversion
  • Centering the container for the optimal positioning of the containers below the work stations
  • Cycled container transport
  • Maximizing performance due to double-track container transport with the same number of filling positions
  • Optimized container transport for preventing splashing in little headroom
  • Very gentle processing of the containers
  • Processing different container shapes

Shapes

  • User-friendly, fast and primarily tool-free format change
  • Fully or semi-automated format change

Design

  • Can be designed as a monobloc combination with filling and sealing modules
  • Simple assembly (plug and play) - low installation costs
  • Explosion protection model
  • Good visibility and accessibility
  • Integrated separation for reject product and/or production patterns
  • Flushing the rear area of the piston
  • Compact design with low space requirement
  • Multi-location working stations for high output
  • Min./max. Sensors for jam detection upstream and downstream of the machine
  • Modular machine design for maximum flexibility for future adaptations of products, packaging or functions
  • Products in contact with metal parts made of stainless steel and/or food-grade plastic
  • Secure and sturdy mechanical system
  • Few moving parts resulting in minimized sealing and maintenance costs

Drive

  • Drive via wear-free servomotors
  • Torque controlled shut-off via sliding clutch, magnetic coupling or servo
  • Precise compliance with the torque specification using the slipping clutch or permanent magnet coupling
  • Screw spindle with adjustable speed

Manufacture/Closing

  • Positioning the caps manually for semi-automatic processes
  • Simple integration into existing packaging technologies
  • Process-reliable sealing using thermal sealing, induction or ultrasound
  • Processing all standard types of caps
  • Processing packaging material from the stack
  • Processing packaging material from the role
  • Fully automatic processing of folding boxes and inliners via the magazine
  • Cut-out erector for erecting and gluing cut-outs that can be folded

Cleaning

  • Hygienic design for reliable production and easy cleaning
  • Cleaning the system with liquids, no carry-over into the machine base due to the sealed, sloped machine plate
  • Parts in contact with the product that are removable and are able to be cleaned with water for thorough cleaning
  • Cleaning the product-carrying components (CIP/SIP)

Handling

  • Simple, clearly arranged operation and graphic display of the machine status on the HMI
  • HMI that can be moved linearly for optimal machine access and flexible operation

Transport

  • No carry-over due to the transport system if the container is leaking or cleaning the system with liquids

Quality Management

  • Diverse monitoring functions using sensors or camera systems for quality assurance
  • Product savings through continuously monitoring the average and self-optimization
  • Quality assurance via suitable monitoring functions
  • Low-maintenance operation via mechanical cam control
up to 160 containers/min
Output
25 g to 10,000 g
Dosing range
max. 30 minutes
Format change time

Contact

OPTIMA consumer GmbH
+49 791 94606-0
Send inquiry