Manufacturing systems for transdermal patches and oral film strips

Accurate cutting quality and high levels of product reliability are guaranteed

Optima Life Science is well-known for its high pharmaceutical quality standards in the area of pharmaceutical products. Accurate cutting quality and high levels of product reliability are always guaranteed. The careful handling of materials is, of course, always guaranteed as a result of the highly precise size selection of the products. All requirements imposed by regulatory authorities are taken into account.
Optima Life Science carries out tests in its in-house technical center to achieve optimal results. The scrap quantity of expensive materials is reduced using the track optimization functions developed there. High plant efficiency, output and cutting accuracy are three of the most important criteria.
The following are produced and packaged:
  • Monolithic/matrix patches
  • Reservoir patches
  • Iontophoretic agents 
  • Oral film strips
  • Transmucosal products
Converting
  • Accurate product transport
  • Accurate cutting quality of the products
  • In-line inspection for product size/position
  • Different patch shapes and sizes
  • Minimum downtime during format change
  • Serialization of the products using the track and trace function
  • Can be fully validated, complies with GMP, CE and OSHA 
  • In-line bag sealing, stacking and carton packaging
  • Single and multi-track designs
Primary packaging
  • High level of seal integrity
  • Flexibility in packaging materials used
  • Change the bag size in almost no time
  • Can be completely validated
  • Automation as a result of processing system integration
Secondary packaging
Stacker
  • Integration of the stacker into the manufacturing and packaging system
  • Fast and easy format change
  • Continuous production
  • The products can be oriented vertically and horizontally in the stacker 

Cartoner
  • Processing plug closures and glue closures
  • Feeding and packaging instruction leaflets
  • Printing 
  • Easy, fast and reliable format change
  • Integration into the Line Management System OPAL

Machine solutions

Customer-specific and developed using the latest technology

OPTIMA TDC 125
Lab Machine OPTIMA TDC 125
Transdermal patches and Oral film strips
  • Output: up to 120 Products/min
  • Web speed: up to 15 m/min
  • Web width: max. 125 mm (special widths on request)
Machine Details
OFC300_Herstellung und Verpackung von TDS Pflastern
Manufacturing and Packaging Line OPTIMA OFC150
Oral Film Strips
  • Output: up to 1.200 products/min (multi lane, single lane solutions available)
  • Web speed: up to 60 m/min
  • Web width: max. 320 mm (special widths on request)
Machine Details
TDC300_Herstellung und Verpackung von TDS Pflastern
Manufacturing and Packaging Line OPTIMA TDC300
Transdermal patches
  • Output: up to 1.200 products/min (multi lane, single lane solutions available)
  • Web speed: up to 70 m/min
  • Web width: max. 320 mm (special widths on request)
Machine Details
4SS_4-Rand Siegelbeutelverpackung rotativ
4 Side Seal Packaging Machine rotative OPTIMA 4SS
Medical and diagnostic devices
  • Output: up to 600 products/min (single lane, multi lane even higher)
  • Web speed: up to 70 m/min
  • Web width: between 390 mm and 450 mm
Machine Details
CPS_4-Rand Siegelbeutelverpackung Plattensiegelung
4 Side Seal Platen Packaging Machine OPTIMA CPS
Transdermal patches and oral film strips
  • Output: up to 600 products/min (single lane, multi lane even higher)
  • Web speed: up to 70 m/min
  • Web width: between 390 mm and 450 mm
Machine Details